Bourbon: Legends from the Trail

Nature's Reckoning: When Mother Nature Lashes Out

Travis Hounshell Season 2 Episode 3

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For as long as bourbon has rested in Kentucky’s rickhouses, Mother Nature has been the silent partner—nurturing the spirit with each season, yet always waiting to remind distillers who truly holds the reins. In this episode, we step into the heart of bourbon’s battle with the elements, uncovering the moments when nature turned from ally to adversary. From devastating tornadoes that left distilleries in ruins to fires that burned through thousands of barrels, we’ll relive the disasters that reshaped the industry and the legends they left behind. What happens when the warehouses built to age whiskey for decades come crashing down in seconds? And how does the industry rebuild after Mother Nature takes her cut?

Some distilleries never recovered, their names fading into history. Others, through resilience and a little luck, turned catastrophe into opportunity—like the now-legendary bourbon born from the wreckage of a storm. This episode isn’t just about destruction; it’s about survival, adaptation, and the unbreakable bond between Kentucky bourbon and the land that shapes it. Because when nature strikes, the whiskey world listens, and sometimes, what emerges from the wreckage isn’t just tragedy—it’s a LEGEND in a bottle.


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Thank you for listening to Bourbon: Legends from the Trail, where history meets flavor and every bottle has a story to tell. Cheers to the stores and legends behind the Spirit! Please leave a rating and review as it will help me plan future episodes.

Bourbon is built on a delicate partnership with Mother Nature. The heat of summer pushes whiskey deep into the wood, the chill of winter pulls it back, drawing out layers of caramel, spice, and oak. Without these wild temperature swings, bourbon simply… wouldn’t be bourbon. But Mother Nature isn’t always a willing dance partner. The same forces she uses to shape its flavor can also bring destruction—tornadoes tearing through rickhouses, floods swallowing barrels whole, storms turning decades of patience into splinters and loss.

I get asked a lot on the trail about tragedies that have struck certain distilleries, especially when passing by those with disasters that made national headlines. The sight of a battered rickhouse or a flood-prone valley tends to stir up questions, and for good reason. Bourbon may be resilient, but it has seen its share of catastrophe. Today, we’re going to step into the storm and revisit some of the moments when Mother Nature reminded Kentucky’s distillers just how unforgiving she can be.

This wasn’t a concern in bourbon’s earliest days. Farmers distilled in small batches, storing barrels wherever space allowed—barns, sheds, even limestone caves. Barrels weren’t carefully stacked, just tucked away and left to the seasons. But as demand grew, distillers needed something more—something bigger. They built log cabins and stone warehouses, but the whiskey wasn’t the same. It lacked the deep, complex character drawn from those drafty barns that let nature work its magic.

Then came E.H. Taylor Jr., a man who understood that bourbon couldn’t thrive without the elements. He didn’t just build warehouses—he designed them, crafting brick rickhouses with rows of windows that let Kentucky’s untamed climate shape the whiskey inside. His legendary Warehouse C set the standard, and the modern rickhouse was born.

Now, nearly 13 million barrels rest in these towering structures, standing like sentinels across Kentucky. They rely on Mother Nature to shape their flavor—but every now and then, she reminds us she’s not just a creator. She’s a destroyer, too.

In part one of this two-part series, we look at the moments when Mother Nature turned against bourbon—when tornadoes, storms, and disasters struck the heart of Kentucky’s most famous spirit. What happens when a rickhouse comes crashing down? What secrets spill when barrels break open under the force of the elements? Some distilleries rebuilt, some never recovered, and a few found themselves at the center of legends that still echo through the hollers. But one thing’s for sure—when nature comes for bourbon, it doesn’t just leave behind wreckage…it leaves behind LEGENDS. And you’re about to hear some of the wildest ones yet.

So Stay with me—because this is a collection of Mother Nature’s worst that  bourbon lovers won’t soon forget.

Intro

For many in the Midwest and South, tornadoes aren’t just part of the forecast—they’re personal. We live with a quiet vigilance, watching the skies, relieved when storms pass without harm.

My first encounter with a tornado wasn’t real—it was Hollywood. As a kid, The Wizard of Oz’s twister fascinated me, but the Wicked Witch haunted my nightmares far worse. Yet no movie could prepare me for what I saw on April 3, 1974—my sixth birthday, the day the sky fell.

That afternoon, after a heated moment with my dad, I stormed outside—only to find a group of people frozen, pointing upward. I followed their gaze to a dark, low-hanging cloud unlike anything I’d seen before. My bruised pride forgotten, I ran inside, shouting for my parents. One glance was all it took. “Get the car keys,” my dad said.

We sped through Crestwood, Kentucky, the twisting cloud growing larger behind us. At my grandparents’ house, the women and children rushed to the basement while the men stood on the porch, watching as the sky turned black and the wind howled. My father later said the tornado passed just half a mile from us.

The next day, we drove through Louisville, witnessing unimaginable devastation—hundreds of homes flattened, trees stripped bare, debris everywhere. Only later did I understand that I had lived through history: the 1974 Super Outbreak, the most catastrophic tornado event in U.S. history.

Between April 3 and 4, 148 tornadoes tore through 13 states, leaving 335 dead and causing over $600 million in damage (about $4.2 billion today). It remains the deadliest outbreak on record, with more F5 tornadoes than ever seen before.

And Kentucky’s bourbon industry wasn’t spared. Many distilleries suffered, but none more than Glenmore in Owensboro, which took a direct hit. That storm didn’t just change lives—it left its mark on bourbon history, too.

Glenmore took a direct hit. Multiple rickhouses collapsed, sending thousands of barrels crashing to the ground. Some shattered on impact, while others were hurled up to a mile away before smashing into the ground, their precious contents leaking into the streets. Witnesses claimed that the air in Owensboro was thick with the scent of bourbon, lingering for days—a ghostly reminder of what had been lost.

Distillery executives quickly gathered to assess the damage. As they sifted through the wreckage, they discovered that not all barrels were lost. Those that survived were quickly relocated to standing warehouses, including some at neighboring Green River Distillery, which had miraculously escaped the storm.

With insurance payouts and disaster relief funds, Glenmore began to rebuild, using the moment to modernize aging infrastructure and reinforce their remaining rickhouses. But despite their best efforts, they were fighting a losing battle—bourbon was entering a decline, and Glenmore eventually ceased whiskey production in the 1990s.

Years later, Sazerac, the company behind Buffalo Trace and Barton 1792 distilleries, purchased the facility, transforming it into a bottling plant. Glenmore’s days as a distilling powerhouse were over, but its legacy—scarred by the storm— still lives on.

Nearly 32 years later, on April 2, 2006, another tornado cut across Kentucky, this time striking Buffalo Trace Distillery in Frankfort.

The storm ripped through the property, damaging multiple buildings, but none more iconic than Warehouse C—the very structure built by E.H. Taylor Jr. in 1885. The tornado peeled back part of the roof, exposing barrels to the elements. Some barrels were damaged, but most remained intact, resting in their wooden cradles beneath the open sky.

With a damaged warehouse and a batch of exposed barrels, Buffalo Trace made a critical decision—one likely driven by necessity at the time. Instead of moving the barrels, they simply left them where they were, allowing them to continue aging under the full force of Kentucky’s unpredictable weather as they began their repairs and putting a new roof on the warehouse.

For months, those barrels of EH Taylor Bottled in Bond bourbon endured: Scorching summer, heat along with intense sunshine, Heavy rains during storms that came, Drastic temperature swings and windy days

When the time came to sample the whiskey, something remarkable had happened. The barrels had taken on deeper, richer flavors, absorbing the full impact of the elements like no bourbon before them. The result was something special, something unlike any of the standard E.H. Taylor bottle in bond releases.

Buffalo Trace knew they had a masterpiece on their hands, and thus, E.H. Taylor Warehouse C Tornado Surviving Bourbon was born.

Bottled as a 10-year-old, Bottled-in-Bond bourbon, the Tornado Surviving release became one of the most sought-after bottles in modern bourbon history. Today, if you’re lucky enough to find one in the wild, expect to shell out anywhere between $8,000 to $9,000 for a single bottle.

And if you ever visit Buffalo Trace, you can still see the scars of that storm. As you walk toward the visitor center from the check-in building in the parking lot, glance to your right. The building you are walking right next to is the famous Warehouse C. It stands tall as you look to the top, its newer brickwork near the top is a clear reminder of where the tornado left its mark and created a legend.

Fast forward to June 22, 2018, and Mother Nature—perhaps with a bit of cruel irony—found a new way to shake the bourbon industry. This time, it wasn’t a tornado caused by a storm. It was something far more insidious, lurking beneath the surface, hidden in the very ground that had held bourbon for generations.

The first call came into Nelson County emergency dispatch from Jeff Vernon, a man in Bardstown, Kentucky, who had just witnessed something he could hardly believe.

“I was on the phone, just looking out over the valley when I heard this loud rumble—sounding like something between a train and thunder,” Vernon reported. “And that’s when I saw it—the whole end of the building just collapsed. It just fell off. One of their big warehouses.”

The dispatcher, likely struggling to process what they’d just heard, repeated the statement back: “You said part of a building just fell off?”

“The whole end of it just fell off,” Vernon emphasized. “Just collapsed.”

And with that, the bourbon world braced for yet another disaster.

What Vernon had witnessed was the collapse of Warehouse 30 at Barton 1792 Distillery in Bardstown. This wasn’t just any warehouse—Barton (formerly known as Thomas Moore Distillery, founded in 1879) is said to be the oldest distillery in Bardstown. Warehouse 30 itself, built in the 1940s, was one of 29 similar rickhouses, each a massive, towering structure designed to hold thousands of barrels of aging bourbon.

On that fateful day, Warehouse 30 was at full capacity—housing 18,000 barrels of aging bourbon. When the structure gave way, half the building collapsed, sending 9,000 barrels plummeting to the ground below. In pictures, it looks like you took a laser cutter right down the center of the building.  The scene was surreal—one half of the rickhouse was completely destroyed, barrels busted open and scattered, their precious contents seeping into the earth. Meanwhile, the other half stood untouched, its barrels still resting peacefully on their racks, as if unaware of the destruction that had just unfolded beside them.

Then, as if the story wasn’t dramatic enough, the inevitable happened.

On July 4, nearly three weeks later, the other half of Warehouse 30 came crashing down. Many people have asked me why the distillery didn’t retrieve the remaining barrels after the first collapse, but the answer was simple—no one could safely enter the structure without risking their lives. The second collapse proved just how unstable the rickhouse had become.

For residents living near the distillery, the collapse wasn’t just a headline—it was a very real cause for concern. One homeowner, whose house sits just yards away from another massive Barton rickhouse, lived in fear as investigators combed through the wreckage. Was this an isolated event, or could another warehouse be on the brink of collapse?

Structural engineers were quickly brought in to inspect every other warehouse on the property. After thorough assessments, the rest were declared safe—but the same could not be said for Warehouse 30.

The official cause of the collapse? A shift in the ground beneath the structure, which led to fractures in the foundation. Once the foundation cracked, the integrity of the entire warehouse was compromised, setting off a domino effect of destruction. It was later discovered in the investigation that Barton officials were aware of a potential issue as they had detected some cracks in the foundation, and were working on ways to address the problem, but the mother nature had her own schedule

Rickhouses may seem like simple wooden structures, but the way they function is a delicate dance of weight and balance. Every newly filled bourbon barrel weighs close to 500 pounds, and as barrels are moved in and out, workers must ensure that the structure remains stable. Even evaporation—the slow disappearance of liquid inside the barrels—can alter the weight distribution within a warehouse. If balance is disrupted, the entire structure can become dangerously unstable. Every rickhouse has several plumb bobs that extend from the top rafters down to a mark.  When all plumbs are pointed directly at center of their marks, the rickhouse is evenly distributed.  Removing 1 500lb barrel means that you need to counter that on the other side, or you will be out of plumb.  Now while 1 barrel will not cause a major problem, distilleries keep very specific records on what barrels are moved and how much they weigh, so they can then distribute weight back with new barrels. It is like a giant game of Jenga, only with high stakes involved.

This is a method that has worked for nearly two centuries, but in the case of Warehouse 30, the ground beneath the building had other plans.

As investigators sifted through the wreckage, Barton’s parent company, Sazerac, faced a harsh reality—and a hefty bill.

The estimated loss of bourbon alone? Between $1 and $2 million.

But that was just the beginning.

State officials fined Barton 1792 after bourbon runoff contaminated a nearby creek, resulting in the deaths of approximately 800 fish. There were also cleanup costs, other fines, and the cost of the temporary shutdown of the entire distillery while investigators determined the cause and ensured no further risk to workers or the surrounding community.

Despite the massive loss, Barton 1792 survived. Once given the all-clear, the distillery resumed operations, continuing its legacy as one of the leading bourbon producers in the world.

But the collapse of Warehouse 30 sent shockwaves through the industry. In its wake, every major Kentucky distillery conducted structural inspections of their own warehouses. Where necessary, reinforcements were added, ensuring that the next disaster wouldn’t come from a preventable collapse.

Almost exactly one year after the catastrophic collapse at Barton 1792, Mother Nature set her sights on another giant—Jim Beam, the largest bourbon producer in the world.

Jim Beam, like many major distilleries, operates multiple campuses across Kentucky, expanding rapidly to meet the insatiable global demand for bourbon over the past two decades. One such location, roughly 60 miles away from Beam’s flagship in Clermont, is the Old Crow Distillery in Versailles. Once a historic bourbon powerhouse in its own right, Old Crow had long been shuttered before Beam Suntory—Jim Beam’s parent company—took ownership of the site.

And it was here, on a hot July night in 2019, that the next chapter of bourbon’s battles with disaster unfolded.

It was 11:30 p.m. on July 2, 2019, when a frantic call came into Woodford County emergency dispatch. The voice on the other end? A security guard stationed at the Old Crow campus.

“Send help—there’s a fire in a rickhouse.”

Those six words set off an immediate chain reaction.

Within minutes—though to the terrified guard, it must have felt like an eternity—fire departments began arriving on the scene. Not just from Woodford County, but from neighboring counties as well. This wasn’t just a local fire; this was a full-scale bourbon emergency. 

Upon arrival, firefighters faced a scene of controlled chaos. One rickhouse was already fully engulfed, flames twisting and roaring as the 45,000 barrels inside fed the inferno. The fire had also begun to spread to a second warehouse, and officials knew that if it wasn’t stopped, the disaster could escalate beyond control.

A standard building fire is intensely hot, but a rickhouse fire fueled by bourbon? That’s an entirely different beast. The alcohol burns hotter and faster than nearly any other material, making it almost impossible to extinguish in traditional ways. The emergency management director  later remarked that he could feel his skin burning from 100 yards away—even through his protective gear.

Beyond the flames, another serious danger was unfolding. As the barrels inside the burning warehouse burst open, their contents spilled onto the ground, creating rivers of flaming bourbon.

The distillery sat just yards away from Glenns Creek, a small waterway that feeds directly into the Kentucky River. Emergency crews scrambled to set up temporary containment barriers, but the sheer volume of liquid—and the force of gravity—made the effort nearly impossible. While the distillery had some barriers in place, the combination of water from their hoses, mixing in with the bourbon would breach their barriers

If too much bourbon/fire hose water breeched the barriers and spilled into Glenns Creek it could create a poisonous alcohol plume, depleting oxygen levels and killing thousands of fish downstream. The environmental damage could stretch for miles.

With no way to extinguish the blaze outright, and no means to stop the combination of bourbon and fire hose water from spilling into the water, officials made a difficult but necessary decision:  They would not attempt to put out the rickhouse fire. Instead, they would focus on preventing the flames from spreading.

Using high-powered hoses, firefighters coated the neighboring rickhouse with water, hoping to keep it cool enough to prevent another explosion of flames. Meanwhile, the burning warehouse was left to collapse in on itself—a slow, destructive process that would take hours.

By morning, the flames had finally died down, leaving behind a charred ruin of wood, metal, and unrecognizable bourbon barrels.

The loss was staggering, but not as devastating as it could have been. The 45,000 barrels lost were relatively young whiskey, meaning they were less expensive than long-aged barrels that had been maturing for years. Jim Beam owns nearly 130 rickhouses across the state, so while the loss was significant, it didn’t cripple production.

But the environmental damage was another story. Despite efforts to contain the runoff, some bourbon had indeed entered the creek, and soon after, the Kentucky River. The damage was clear: Thousands of fish were killed, A $600,000 fine was issued for the environmental impact, Beam Suntory had to cover additional costs for cleanup efforts and containment.

To mitigate further damage, the company installed aerators in Glenns Creek and the Kentucky River—machines that help increase oxygen levels in the water, reducing the number of fish deaths.

Jim Beam, like every distillery before it, picked up the pieces and kept moving forward. The barrels will keep aging. The bourbon will keep flowing. And while fires, storms, and time itself may test its strength, Kentucky bourbon—like the people who make it—always comes back stronger.

Here is a preview of the next episode and conclusion of 

For as long as bourbon has aged in Kentucky’s rickhouses, Mother Nature has been watching. Testing. Waiting.

Today’s episode has showed us samples of Mother Nature awakening and challenging the bourbon world.

Each time, bourbon has fought back—rebuilding, recovering, pressing forward. But there was one night, one disaster, when mother nature didn’t just test the bourbon world….. She came for it.

Her greatest attack wasn’t a storm, or a collapse, or even a single fire. It was something far worse. It was a reckoning.

Next week, we tell the story of the night Kentucky’s bourbon industry faced its most devastating moment yet. When the skies glowed red, when the air itself burned, when millions of gallons of whiskey met a force they could never outrun.

If you thought you’d heard it all… you haven’t. Stay with me. Mother Nature's greatest attack is yet to come.


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